Medical Plastic Processing Problems and Their Solutions
Areport from Grand View Research Incsuggests that the global medical plastic market is expected to reach 33.6 billion dollars by 2025. The market is showcasing the abundance of raw material supply with a large volume of production across various countries. The consumption of premium quality and high-priced materials used in healthcare products like surgical instruments, catheters and syringes is dominant in the industry. The rising demand for sterilized plastics in the medical industry will be a significant factor in driving the markets’ growth.
Medical devices vary in applications and complexities. From durables to disposable items as well as fixture status devices to mobility items, every medical device has a different use. The diversity of products in the medical category requires zero tolerance for defects and high precision manufacturing. The perfect choice for these products manufacturing are the wide range of plastic resins that are utilized to produce good quality medical devices. Some of these resins include; Polycarbonates (PC), Polystyrene (HIPS), Polyethylene (PE/PET), Acrylonitrile Butadiene Styrene (ABS), Nylon and others.
Methods of Manufacturing Plastic Medical Devices
From simple instruments like tongue depressors, gloves and thermometers to advanced medical devices like computers and other heavy machines, plastic medical devices are used everywhere. To manufacture these medical devices of high-quality, exceptional processing methods must be used. Moreover, medical plastics processors used only virgin material and not regrind material is used. The prime processes amongst them include:
- Extrusion Molding: It is a continuous process that enables production over the extended length of products. However, due to the lengthy process, continuous extrusions often cut in application lengths as it is a slow process for producing identical items.
- Injection Molding: It is the rapid process used to produce a large number of identical items. The plastics are melted in the injection moulding machine and are then injected into the mould where they cool and solidify.
Challenges in Manufacturing Medical Plastics
Manufacturing medical plastic devices is a hectic process. Manufacturers must consider every minute detail that goes into the processing. Be it due to environmental factors, mechanical challenges or human errors; a single mistake can cost high losses of revenue and reputation for the organizations. Below stated are some major problems that every manufacturer faces while processing these devices:
- Moisture Problems
- Mould Sweating
- Conveying issues
Solutions for Manufacturing Medical Plastics
Due to the defects occurring in the processing of products, manufacturers require solutions that can help in retaining the quality and standard of the product. The plastic auxiliary equipment provides manufacturers with complete control over various processes and materials. They help in retaining the quality and standard of the product during various processes, while reducing the downtime and production defects. Plastic auxiliary equipment that can be used for the above-listed problems are:
In a nutshell, the defects in medical plastics can cause high revenue losses to the organizations. However, with the help of plastic auxiliary equipment, these problems can be solved in real-time, increasing the productivity of the businesses.
- Honeycomb Resin Dryers for Moisture Problems
- Dehumidification Systems for Mould Sweating
- Conveying Systems for Conveying Defects
In a nutshell, the defects in medical plastics can cause high revenue losses to the organizations. However, with the help of plastic auxiliary equipment, these problems can be solved in real-time, increasing the productivity of the businesses.
Reference:Pharmamirror
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